china processing machine for metal bar rust layer peeling

    WXC Series Centerless Lathe(commonly known as peeling machine)is a new generation high-efficiency lathe machine which is specialized in processing of metal bar surface such as slender shaft. It can not only quickly remove defects on the surface of round steel such as decarburization layer and cracks, but also realize relatively high precision and roughness. It is especially suitable for processing of super long round steel bar, with working efficiency several times of the traditional processing technology.
    This machine is mainly applied in the production of bright material and bright steel bar, and in the field of machinery manufacturing, auto parts, bearing production, spring manufacturing, military enterprises, the production and processing of slender shaft, titanium bar, copper bar, aluminum bar, magnesium bar and other non-ferrous metal bar or tube, and in the field of other machinery equipment manufacturing for material preparation.

    WXC series of centerless lathe includes CNC type and semi - automatic type.Semi automatic type is operated both hydraulically and manually. For example, tool is adjusted manually, feeding and extracting are realized with hydraulic controlled clamping device, and auto material loading and unloading are finished with pneumatic and electric controlled device. Operated with ease, high in cost performance, this machine is quite suitable for small or medium enterprises which requires lower degree of automation.

    Advantages compared with ordinary lathe

1.When processing over-length bar,Centerless Lathe has incomparable advantages.Ordinary lathe is good at processing short bar.But there is great restriction for processing long shaft.In theory,Centerless Lathe can process the bar of infinite length.

2.Centerless Lathe is not only processing bar,also wire rod.Including from wire rod to wire rod and from wire rod to bar that ordinary lathe can't do it.

3.Processing speed 1-12m/min,the working efficiency of Centerless Lathe is dozens of times of the ordinary lathe.

4.High precision,after peeling,tolerance of diameter reach≤IT9,surface roughness Ra≤6.3μm.But after peeling,Ra≤0.8μm.

Coiler --- Pre-straightening-- Peeling / Turning-- Second Straightening -- Cutting-- Uncoiler

3D photo:

Working Process:(from coiler to horizontal&vertical straightener,  peeler, and  to cutter to realize production from coil to bright bar of various diameter)

DIFFERENT PARTS AND SYSTEM

Cooling Lubrication System

Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.

Electrical System

The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.

   The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).

Entry Guide System and Exhaust System

The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.

Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.

automatic loader and unloader,greatly saving labor cost.

After straightening,all the collection racks are equiped with protective layer to avoid any scratches.

    Yantai Haige International Trading Co.,Ltd., is a joint-stock enterprise engaged in exporting niche mechanical equipment produced in China to the markets abroad, which is located in Laishan district, Yantai City, Shandong Province, China.

    The company is based on the manufacturing plant---Yantai Haige machine tools Co.,Ltd & Yantai Hangjian Refined Special Steel Equipment Co.,Ltd. whose area is more than 70000m2. There are one hundred and forty staffs working in the factory. The factory is mainly engaged in producing and selling bar peeling machines(centerless lathes), straightening machines, polishing machines(abrasive belt machines), auxiliary machines and other processing and finishing equipment for steel(bright steel) for more than ten years.

 from Outside the Factory

    Our company has strong R&D and production capacity. Equipped with specialized R&D center whose R&D capacity, software and hardware configuration, and the staff size all rank first in this field.  Keeping in step with the latest international technology, the R&D center develops the new equipment and upgrades the existing ones that provides a solid technical support and guarantee for our machines to keep technology leadership all the time.With advanced technology, high quality, high precision, high reliability, high efficiency,automatic line process and excellent after-sale service,our metal finishing equipment in full sets not only have been sold well to nearly thirty domestic provinces, cities, and autonomous regions, but also spread to Russia, Korea, India, Vietnam, North Korea, Pakistan, Taiwan, etc.

 from Inside the Factory

    Our company regards quality of products as the life. It has passed and strictly enforced the ISO9001 international quality system certification.Depending on strong software&hardware facilities and strict quality control, the company has passed the inspection and acceptance of the State Administration for Entry-Exit Inspection and Quarantine Bureau and won the centerless lathe " Export Quality License" as well as straightening machine " Export  Quality License".

    We have rich experience in export packaging with professional packaging and professional packing staff. Multilayer packaging is adopted with critical area wrapped with moisture proof and shock proof film, plywood box, or wood box and tray. Multiple reinforcement measures is applied to ensure the solid fixation of equipment on packing box and tray, and the stability of equipment in the container.

• The first layer: wrapped with foam film and stretch film for the special components for the sake of avoiding moisture.
• Second layer: adopting small square plywood block and strapping belt to fix the machine inside the plywood box
  
• Third layer: the machine itself has screw fixing holes, so it can be tightly fixed on the bottom of the plywood box through screw and nut.
• Fourth layer: inside the container, the gap between machine parts are filled with compact layout to avoid shaking. At the same time, reinforcing between the bottom of the container and plywood boxes once again, furthermore using hanging steel wire protection.

    We have exported to the following countries: Europe and the United States, Russia, Belarus, Pakistan, South Korea, North Korea, India, Vietnam, Taiwan, South Africa, Brazil, Thailand, etc.

    Our company regards quality of products as the life. It has passed and strictly enforced the ISO9001 international quality system certification.Depending on strong software&hardware facilities and strict quality control, the company has passed the inspection and acceptance of the State Administration for Entry-Exit Inspection and Quarantine Bureau and won the centerless lathe " Export Quality License" as well as straightening machine " Export  Quality License".

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